This is the schematic diagram of DC motor speed controller circuit. The circuit applies two oscillators/timers which are connected as a Pulse Width Modulator (PWM). The timer chip which applied in this circuit will be an nmos dual timer/oscillator NE556. This timer IC has two 555 timers in a single 14-pin IC package.
One 555 (IC1:B) is set up as an astable oscillator. The output frequency of the trigger pulses is specified by:
f = 1.44 / ((R3 + 2R4)C2), or about 410Hz.
THIGH = 0.69(R3 + R4)C2 seconds.
The output from the timer is a continuous stream of pulses whose width is controlled by the voltage level used on the control voltage input. This modulated output drives a MOSFET, Q2, that is applied to switch the voltage to the DC motor.
Components List:
R1 = 560R
R2 = 470R
R3 = 33K
R4, R7 = 2K2
R5 = 10K
R6 = 10R
P1 = 500R (501) Koa trimpot
RV1 = 10K potentiometer
D1 = 1N4004
C1 = 10uF/50V
C2, C3, C4, C5, C6, C7 = 100nF
C8 = 100uF/25V
IC1 = Nmos LM/NE556
Q2 = IRF530 mosfet
Q1 = BC547 Transistor
Technical Details:R2 = 470R
R3 = 33K
R4, R7 = 2K2
R5 = 10K
R6 = 10R
P1 = 500R (501) Koa trimpot
RV1 = 10K potentiometer
D1 = 1N4004
C1 = 10uF/50V
C2, C3, C4, C5, C6, C7 = 100nF
C8 = 100uF/25V
IC1 = Nmos LM/NE556
Q2 = IRF530 mosfet
Q1 = BC547 Transistor
- Uses NE556 to pulse-width modulate IRF530N MOSFET.
- DC Motor Speed Controlled via a potentiometer.
- Speed control for DC motors up to 100 Volts @ 7.0Amps without sacrificing motor torque.
- This DC Motor controller can handle up to 16 Amps, but PCB trace capacity would have to be beefed up with some hookup wire where DC motor current runs through the Printed Circuit Board.
- Requires operating voltage of 5 – 16 VDC.
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